What you'll learn

? Design and wire sensor-actuator-PLC systems for real industrial applications ? Program PLCs using IEC 61131-3 languages including Ladder Logic and Structured Text ? Apply machine learning models for predictive maintenance and quality inspection

  • Introduction to the automation landscape, Industry 4.0 and 5.0 frameworks, smart manufacturing ecosystem, and a detailed walkthrough of the 50-day course roadmap, tools, and expectations.
  • Core principles of open-loop and closed-loop control, feedback and feedforward mechanisms, block diagram algebra, transfer functions, and real-world examples in industrial machinery.
  • Hierarchy of Artificial Intelligence, Machine Learning, and Deep Learning; supervised, unsupervised, and reinforcement learning paradigms; real industry use-cases in predictive maintenance, vision inspection, and process optimization.
  • Understanding analog vs. digital signals, sampling theory (Nyquist), quantization, ADC/DAC principles, signal resolution, and how raw industrial data is captured, stored, and transmitted across automation networks.
  • Overview of industrial communication standards: Modbus RTU/TCP, PROFIBUS, PROFINET, EtherNet/IP, and OPC-UA; network topologies, data rates, master/slave vs. publisher/subscriber models, and protocol selection criteria.
  • Key sensor performance metrics: sensitivity, accuracy, precision, resolution, repeatability, drift, hysteresis, and response time. Introduction to calibration procedures and signal-to-noise ratio considerations in industrial environments.
  • Comprehensive overview of all five IEC 61131-3 standard languages: Ladder Diagram (LD), Function Block Diagram (FBD), Sequential Function Chart (SFC), Structured Text (ST), and Instruction List (IL). When to use each language and hybrid programming strategies. Normally open/closed contacts, output coils, set/reset latches. Timer instructions (TON, TOF, RTO), counter instructions (CTU, CTD, CTUD), and building practical programs: motor start/stop, interlock circuits, and sequential machine logic.
  • Structured Text syntax: variables, data types, assignment, IF-THEN-ELSE, CASE, FOR/WHILE loops. Creating reusable Function Blocks with input/output/in-out variables. FBD wiring conventions and building a PID function block from scratch.

Dr. Harpreet Singh Bedi
Associate Professor

Dr. Harpreet Singh Bedi, PhD, is an Associate Professor at Lovely Professional University (LPU), Phagwara, India. He has 15 years of experience in both teaching and industry, specializing in areas such as Communication & Signal Processing, Information and Communication Technology, Cellular Communication, Satellite Communication, Photovoltaic Systems, and Algorithms. His contributions to research and innovation include over 30 published patents, 2 granted patents, and 2 registered copyrights under his name. He has also authored a book and published more than 50 research papers in renowned scientific and technical journals, showcasing his dedication to advancing knowledge in his field.